Core filling snack/puffed leisure food production line

FOB Price

Get Latest Price

24999 ~ 64999 USD / Piece

1 Piece Minimum Order

Country:

China

Model No:

TSE65-|||/TSE70-|/TSE85-|/TSE95-|

FOB Price:

24999 ~ 64999 USD / Piece (Negotiable) Get Latest Price

Place of Origin:

Shandong, China

Price for Minimum Order:

24999 per Piece

Minimum Order Quantity:

1 Piece

Packaging Detail:

wood

Delivery Time:

30 days

Supplying Ability:

3 Piece per Month

Payment Type:

T/T, L/C, D/A

Product Group :

core filling snack

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Jinan Shengrun Machinery Co.,Ltd

China

Free Member

Contact Person Andy

No.18, Area 3, Xiaoluzhuang Industrial Park. Tianqiao district, Jinan City, Shandong Province, China, Jinan, Shandong

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Product Description

Core filling snack/puffed leisure food production line

Filled expanded snack

Filled expanded snack is one kind of puffed snack food. The main raw materials for it are rice flour and corn meal. Inside of it, there will be filled with different stuffing, such as chocolate, peanut butter, peanut butter, jam etc. This kind of snack is mainly made by extrusion and bake. So it has the advantages of crisp mouthfeel, full-bodied rice fragrance, low fat content and low sugar degree. It is one of the most favorite expanded snacks by different ages consumers. Filled expanded snack can be made into different shapes, the most popular are pillow, finger, round bar and square bar. If without filling process, it is called expanded tube snack, which is another popular snack in the world.

Filled expanded snack samples introduction
1. Raw materials: corn meal, rice flour, wheat flour , corn starch, wheat bran, sugar, palm oil, cocoa powder, cream, chocolate, jam, peanut butter, vitamins, minerals, food color etc.
2. Humidity: the moisture is no more than *0%.
3. Shapes: pillow, finger, round bar, square bar, hollow tube or customrized. (Change moulds to make all shapes unfilled snack.)
4. Sizes: (1) diameter: up to *5mm (2) length: user-defined.

Filled expanded snack processing lines description
1. Filled expanded snack processing lines features
  1. Capacity range: our filled expanded snack processing lines capacity range is between **0kg and **0kg per hour.
  2. Filled expanded snack processing line has wide raw materials application range.
  3. Our filled expanded snack processing lines extruders are twin-screw extruder, there is one couple of screws inside the barrel. The raw material of screws is *8CrMoAl (standard: GB/T ********9). This materials hardness and strength performance is excellent, which can bear high temperature and high pressure.
  4. Our twin-screw extruder has self-clean function.
  5. Our extruders, dryers and cutting machines are equipped with inverters. The inverters are famous brands (Delta, LS, ABB, Siemens etc.).
  6. Our filled expanded snack processing line automation degree is high, it need only 2 workers to operate.
  7. The production factors can be quantized and controllable.
  8. Filled expanded snack processing line can make filled snack and unfilled snack. If this line is used to make unfilled snack, there will be more shapes.
  9. We can custom-make all the machineries for filled expanded snack processing line as per users requirement. We supply OEM goods.
  10. Our twin-screw extruders are equipped with forced lubrication system. The driving method can be tape drive or direct-connected.
2. Filled expanded snack processing line work flow
  1. Work flow: Raw material treatment**-Extrusion & Filling**-Cutting**-Drying**-Flavoring**-Packing & Detection
  2. Machineries description in each process
    1. Machineries in raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer, used for mixing all raw materials and adding appropriate water, to make the raw materials uniform.
    2. Machinery in extrusion & fillling: (1) Conditioner (option), used for pre-conditioning raw materials. (2)Twin-screw extruder, used for extruding and shaping. Except expanded filled snack, this extruder can make the unfilled expanded snack as well. (3) Filling machine, used for filling stuffing (ie. cream, chocolate, jam, peanut butter) inside of the snack.
    3. Machineries in cutting: all kinds of cutting machines. Cutting mould, traction roller and blades interaction can make different shapes and sizes expanded filled snack.
    4. Machineries in drying: different dryers. Our dryers heating power source can be electricity, gas-fired burner (Baltur, Italy), or oil-fired burner (Baltur, Italy). It is up to users local power situation. Our suggestion is electrical dryer, its heating in different parts is balanced.
    5. Machineries in flavoring: (1) Flavoring hoister, used for hoisting expanded filled snack and adding seasoner. (2) Oil sprayer, used for spraying oil on the surface of expanded filled snack, make sticking seasoner easier. (3) Single drum, used for mixing expanded filled snack and seasoner (ancillary use with flavoring hoister).
    6. Machineries in packing & detection (option): (1) Multi-head weigher packing machine, used for packing filled expanded snack with medium size bag by heat-seal. (2) Stick (tube) shape snack packing machine, it can be used to pack expanded filled snack one by one. (3) Weight detector, used for detecting the goods after packing. It can get rid of the finished product with unqualified weight. (4) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (5) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.
    7. The other machineries may be adopted: (1) Transport machineries, they are screw conveyor, cooling conveyor, hoister. They are used for conveying raw materials, self-finished product and finished product between the other machineries. (2) Vibrating screen (option), used for screening expanded filled snack and removing dreg.

Machineries models and parameters in expanded filled snack processing line (basic configuration)

Machine Name	Model	Total Power (kw)	Actual Power (kw)	Size (mm)	Electricity Parameters
Mixer	BFJ-I	3	2	*0x0x***0	Dynamic	Control
Screw Conveyor	LXSL-I	0.*5	0.*5	*0X0X***0	3 Phase 0/0Hz 8/0/0/ 0/0/5/ 0/0V	1 Phase 0/0Hz 0/0/0/ 7/7/0/ 0/0V
Twin-screw Extruder	TSE**-III	*5	****5	*0×0×***0
Filling Machine	JXJ-I	5.5	1.**5.5	*0X0x***0
Cutting Machine	ZXQD	1.1	0.8	*0X0X***0
Hoister	TSJ-II	0.*5	0.*5	*0X0X***0
Dryer	KX***5	7.5	****0	*0X0X**0
Flavoring Hoister	TSTW	0.*5	0.*5	*0X0X***0	In China, single phase electricity is *0V/0Hz, three-phase electricity is *0V/0Hz.
Oil Sprayer

Country:	China
Model No:	TSE65-\|\|\|/TSE70-\|/TSE85-\|/TSE95-\|
FOB Price:	24999 ~ 64999 / Piece (Negotiable) Get Latest Price
Place of Origin:	Shandong, China
Price for Minimum Order:	24999 per Piece
Minimum Order Quantity:	1 Piece
Packaging Detail:	wood
Delivery Time:	30 days
Supplying Ability:	3 Piece per Month
Payment Type:	T/T, L/C, D/A
Product Group :	core filling snack