Perfectly fit your body curve,offering a better support and
pressure relief.
Pattern customization (minimum order quantity: **0 pieces)
*0,**0 SQM Fully Automated Production Hub for Advanced Sleep
Solutions
Next-Gen Automation
Our *0,***-square-meter smart factory integrates
Germany-engineered automation systems to deliver mattress
manufacturing excellence:
Robotic Assembly Lines: 8 fully automated production streams
with KUKA robotic arms
Smart Cutting Systems: CNC-controlled foam/latex cutting with
±1mm precision
Auto-Quilting Stations: **-head computerized quilting machines
(**0 patterns programmable)
Spring Matrix Systems: AI-guided pocket spring coiling at 3,**0
springs/hour
Auto-Flipping & Packaging: End-line robotic palletizing
(**0 units/hour)
Core Technologies
Intelligent Layer Bonding
Vision-guided adhesive application systems
**0° thermal fusion technology (**0°C to ***0°C adaptable)
Material Innovation
*-layer composite structures (memory foam/gel-infused
latex/phase-change materials)
OEKO-TEX® certified fabrics auto-fed from 2,**0m reel systems
Quality Assurance Automation
Laser measurement for edge alignment (±0.5mm tolerance)
**-ton dynamic fatigue testers (*0,***-cycle simulations)
Infrared density scanners for material consistency
Production Specifications
Capacity: *5,**0 premium mattresses/month
Size Range: *0cm***0cm width (5cm increment customization)
Thickness Options: ****0cm (multi-layer configurable)
Turnaround: **-hour standard production cycle
Smart Factory Features
MES-ERP Integration: Real-time production tracking via IIoT
sensors
Energy Efficiency: *0% power reduction through servo-driven
systems
Zero-Contact Production: UV sterilization tunnels between
processes
Certifications
ISO ***1:***5 Automated Quality Management System
CertiPUR-US® Foam Certification Auto-Verification
REACH Compliance Monitoring (Automated Chemical Tracking)
Customization Capabilities
Digital design interface for **-hour prototype development
Automatic firmness adjustment systems (*-level presets)
QR-coded production tracking per unit
Sustainable Automation
*8% material utilization via AI nesting software
Closed-loop cooling system (Zero water waste)
Solar-powered robotic assembly (*0% green energy mix)
From hotel bulk orders to luxury retail collections, our
automated precision ensures:
✓ 0.3% defect rate (industry-leading)
✓ *0% faster delivery vs conventional factories
✓ Full batch traceability via blockchain integration
