IGBT induction heating machine for hot forging, melting, welding and hardening

Product Description

Product Features

IGBT (SIEMENS)technology, high conversion efficiency;Energy saving *5%**0%,compared toSCR/KGPS technology

Much more efficient than gas-fired and coal-fired method

**0% start-up success rate; power factor > *5%

Perfect and complete protection functions, increasing machine's reliability & stability

No special foundations required, Low operatingcost, Easy operation

Modular design, ease of maintaining and repairing

 

Product Advantages

Energy saving, Environmental protection, Low pollution level

Easy operation, can be equipment with PLC controller

Miniature and light weight, Economic Space Occupation, Easy installation

Enhanced monitoring and diagnostics system of high stability, reliability and security.

Strict Supplier Management System and ISO********8 Quality Management System guarantee high quality of each equipment.

Customized services, producing machines according to customer's requirement.





加热

1. Heat treatment of metals: hardening, tempering, and annealing.

2. Heating prior to deformation: forging, swaging, upsetting, bending, and piercing.

3. Brazing and Soldering: brazing of steel, brass, and copper to each other in                                                                                       combination and aluminum to aluminum.

4. Shrink fitting: In any manufacturing process, for example, shrink fitting of motor rotors to shafts, shrink fitting of shell casings for compressors.

5. Coating: Of dissimilar metals, prior to insulation, and curing, such as paint.

6. Melting: Of all types of metals.

7. Other applications include crystal growing, cap sealing, sintering, carbon vapor deposition, levitation, exit axial deposition, and plasma generation.

 

熔炼

Non-ferrous and ferrous metals melting

Precious metal melting, like gold, sliver, platinum,etc.

Semiconductor material melting

Specialized steel, iron, copper melting

Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy,etc.

Other metal melting applications

 

钎焊

 

1. metal tube welding:

such as copper tube, steel tube, and aluminum tubes butt welding, plug welding and

welding sets.

2.alloy cutter welding:

such as alloy turning, milling cutter, planer, saw blades, reamer, boring knife.

3. carbide saw blade welding:

diamond saw blade welding, marble saw blade welding,woodworking saw blade welding,

cut grass piece of welding, cut aluminum welding,

4. metal welding:

such as: towel rack, soap nets, towel holder, auto-accessories,

moto accessories, metal terminals, hardware pieces, electric heating tube parts and fasteners.

5.customized service:

make machine according to customers' actual working situation.

 

热处理-淬火

Heat Treatment like annealing, normalizing, quenching, tempering.

 

 

 

 

What is the suitability range of workpieces  

1. Various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).

2. Various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

3. Electric tools, such as gear and axes.

4. Machine tools, such as lathe deck and guide rail.

5. Various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.

6. Hardware molds, such as small-size mold, mold accessory and inner hole of mold.

7. Other metal products.

 

 

热锻、热透

1. Hot forming/forging of the standard components and fasteners

2. Hot forging of the automobile and motorcycle parts, metallic tools

3. Hot forging of embryo gear parts

4. Heat distortion of pipes

5. Other forging applications.

6. Suitable for workpiece with various shape and different diameter

7. Customized forging production solution

 

1. Metal Hot Forming, Hot Forging, Hot Upsetting, Hot Pressing.

 

Standard components hot forging, bolts & nuts hot forging, fasteners hot forming, automobile and motorcycle parts hot pressing, metallic tools hot forming.

 

2. Heat Penetration

 

Bar materials hot forging, round steels forge heating, square steels hot forging, copper bar hot punching, 

 

3. Metals Continues Hot Forging

 

Hot forging of embryo gear parts, Gears hot forging, axle shaft hot forging, connecting rod continues hot forging, Bearings precision forging

 

4. Heat distortion

 

Pipes Heat distortion, pipe bending, stainless pipe Heat distortion, copper rod Heat distortion, steel billets heat distortion, steel pipe heat bending

 

5. Hot Rolling Heating 

 

Steel rod hot rolling, steel billet hot rolling, copper rod hot rolling, square steels hot rolling, bar hot rolling, hot coating

 

6. Other forge heating applications, Such as hot extrusion, hot squeezing, partial heating, heating before hot cutting, hot fitting, thermal refining

 

7. Suitable for workpiece with various shape and different diameter

 

8. Customized forging production solution