Product Description
Rapid Mixer Granulator(RMG)
Enlarge
Default Pneumatic discharge assembly and pneumatic
bowl lifting makes ease the operation. CLIT supplies RMG of
capacities 8Ltrs to ***0Ltrs.
Working
Principle
The Rapid Mixer Granulator is mixing
unit with a bottom entry agitator ad side mounted chopper for
granulation. It is used for dry blending, wet mixing, preparation
of dough and granulation, i.e. cutting of the wet mass into small
size granules. It works on the basic principle of agitation of the
contents of the bowl at moderate speed and then running a specially
profiled cutter blade at high speeds into the wet mass.
Outstanding
Features
- Short Processing Time
- One step mixing and granulation
- Reproducible process parameters
- Electro-pneumatic operating discharge
- Two side housing for mixer blade.
- Dual speed for main and granulator drive with interlocking
arrangement.
- All product contact parts are of Stainless Steel (Mirror
Polished)
Optional Available :
- Flame proof motors / controls.
- Powder loading system / bin hoist.
- Ball spray for faster, in place cleaning within built pump
and necessary pipeline and fittings.
- Vacuum suction for dust free operation within built blower
/vacuum pump.
- Color solution spray unit with nozzle and pump.
- Anti vibration mounting.
- Printer to give details of running time and control as per
preset move.
- Material of construction for All Contact Parts can be from
**0% SS **6L to various combinations of SS **6 and SS **4.
- Telescopic shaft arrangement for taking the impeller up
without removing the impeller for cleaning purpose.
- Manual or PLC controlled operation.
- Direct coupled gearbox and motor
- PLC with touch screen as an optional feature
- ACVF for mixer & chopper as an optional feature
- Wash in Place System as an optional feature
- Binder Spray System as an optional feature
Mixing
Bowl:
The bowl comprises of a flat base with a
lower vertical cylindrical wall section and an upper conical
section to achieve uninterrupted and efficient mixing. The bowl is
fixed on the main frame by an angle ring, suitably fastened on the
main base frame.
Main
Impeller:
The main impeller is run by a belt
drive arrangement through motor gearbox assembly and consists of
consists of three profiled blades rotating at the bottom at two
speeds.
Granulator:
The
granulator is a specially designed cutter tool run by a two speed
motor mounted on the side of the body and provided with an integral
SS shaft, with suitable seals.
Bowl
Cover:
A SS cover with suitable ring gasket seal
and counter balanced load is provided for the bowl. Openings for
feeder, air vent and other connections as specified and shown in
general arrangement drawing, are provided on this lid. The lid is
clamped with toggle clamps spaced at proper degrees along the
circumference of the bowl.
Discharge Port
:
A pneumatically operated SS discharge valve is
built horizontally into the wall of the bowl with vertical downward
opening. This discharge can provide direct feed to the next machine
and is operated from the control panel by switches provided.
Machine Base
:
Machine base is fabricated in MS / SS channel frame with smooth
finish. Alternatively this can also be provided with SS cladding as
specified. Base is provided with step ladder and guardrail. The
platform is covered with SS Dimpled plates for safe movement of
operator. The area under the bowl is covered with SS. The entire
body is covered from the sides by suitable SS covers.
Operation
Control:
A control panel is provided on the machine table
adjacent to the bowl. All s are clearly indicated and
provided with operating lamps. This operates through the main,
master panel. In case of PLC operated units, the microprocessor
based panel operates the contactors through the PLC. As such manual
and auto modes are provided for running the machine through the
panel, simply as “ON”, “OFF”. Actuation or through AUTO MODE with
preset time cycles. The above operation can be printed out through
the *0 column printer, for on-line validation and protocol read
outs.
Main Panel:
Consisting of all the master electrical controls
prewired with suitable inter locks / over load protectors, fuses,
MCB'S, isolator switch. The main electrical 3 phase supply has to
be connected in this panel.
Shaft Seal Cleaning
System:
Two vent cocks are provided at the side of the RMG base. One vent
cock is used to force water or pressurized air into the seals of
the two driving shafts and other is used to drain the water / air
after it has cleaned the shaft seals.
Bowl Cleaning
System:
Centrifugal pump with inter connecting
pipeline, running through the railing pipe and connected to a
rotary Turbo Disc, which when pressurized by the pump ensure a
uniform splash of wash water all over the internal surfaces of the
bowl, preventing hosing by external means. Fresh water to the pump
is connected through the water inlet nozzle provided. ( 1”
triclover). New versions have shaft telescope arrangement which
allows the raising of main impeller by an electro hydraulic
arrangement, allowing easy access to access areas below the
impeller, without having to open the main impeller housing.
Liquid dosing
arrangement
Liquid dosing arrangement through an
peristaltic pump with silicon tube connected to a small reservoir
and spray nozzle located top on top dish. Allows for dosing of free
flowing colors and liquids and in closed condition, at the press of
the .
cGMP
- Our RMG is designed to achieve all the requirements of cGMP
Current Good Manufacturing Practices.
- The components can be easily dismantled, cleaned thoroughly
and assembled in quick time.
- - The shaft seals are very effective to check any leakage and
cross contamination due to adherents.
- - The bowl, and all the components are of highly polished
Stainless Steel with smooth contours and is crevice less.
Validation
Mixer
Granulator can come along with all documentation like DESIGN
QULIFICATIONS, INSTALATION QUALIFICATIONS and OPERATIONAL
QUALIFICATIONS as a part of optional features.
Our
promise:To meet our customers high demands on quality,
economic efficiency, production safety and environmental
protection.
Please also contact us for any Pharmaceutical Machine required by
your esteem organization. i.e. R&D Tablet Press, Single Rotary
Tablet Compression Machine, Double Rotary Tablet Compression
Machine, Veterinary (Bolus) Tablet Making Machine, Seiving Machine
Vibro Sifter,Dies and Punches for Tablet Press, Mini Rapid Mixer
Granulator, Roll Compactor Cantilever,Rapid Mixer Granulator, Fluid
Bed Processors, Mini Roll Compactor, Communiting Mill, Fluid Bed
Dryer, Auto Coater, Colloid Mill, Multi Mill
| Country: |
India |
| Model No: |
CPMRMG
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| FOB Price: |
(Negotiable)
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| Place of Origin: |
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