Rotary Kiln Tyre and Rotary Kiln Support Roller

FOB Price

Get Latest Price

100000 ~ 200000 USD / Set

1 Set Minimum Order

Country:

China

Model No:

Rotary Kiln Tyre and Rotary Kiln Support Roller

FOB Price:

100000 ~ 200000 USD / Set (Negotiable) Get Latest Price

Place of Origin:

Price for Minimum Order:

100000 per Set

Minimum Order Quantity:

1 Set

Packaging Detail:

Delivery Time:

30 days

Supplying Ability:

1000 Set per Month

Payment Type:

L/C, T/T

Product Group :

spare parts

Contact Now

CITIC Heavy Machinery Co., Ltd.

China

Free Member

Contact Person Mr. NEO

99 Hengshan Road, Jianxi District, Luoyang, Henan

Contact Now

Product Description

Rotary kiln tyre / supporter rollers problems and sollution methods. Rotary Kiln Tyre:

1. Material: Alloy Steel Cabon steel etc. Casting or Forging

2. Max.OD in our business line: within *6,**0mm

3. According to drawings and specifications

4. ISO********8 Certificate

5. Tyre can be used for industrial purpose, and especially used on mill, rotary kiln and so on.

We supply following Rotary Kiln Tyre reports for the customers:

(1) Mechanical Test Report

(2) Hardness Test Report

(3) Chemical Test Report

(4) Heat Treatment Record

(5) Magnetic Particle Examination Report

Rotary Kiln Tyre Quality assurance:

1. Chemical checking in the Qualified Lab

2. NDE after Rough Machining

3. Mechanical testing after Heat Treatment

4. Final NDE, Dimensions check

The first rule of operating a rotary kiln without any problem is distributing the forces equally to each piers. This can be done best, by full contact on ring and supporter roller surfaces and minimum ovality in kiln shell.

As known; rotary kilns work in %3 4 slope depended on design, model and brand. This slope determines the final products specifications with turn speed, additive materials and thermo-conditions. A facility wants to present the best product to its customers in this formula.

There is a direct proportion between energy / staff / working hours and kiln problems. It means by the time you have more problems on rotary kilns, you need more energy to operate the kiln in normal conditions, more staff and more working hours to solve the technical problems.

We bring forth to our customers Kiln Support Roller for a Rotary Kiln that are designed by our experienced processionals, who hold vast knowledge in this domain. Our professionals uses refractory material that are lined to protect the steel shell and reduce radiation losses.

Kiln Support Roller Assembly

We are manufacturer and reputed suppliers for the Kiln Support Rollers Assembly for various plants as mentioned below:

Sponge iron plants
*0tpd, **0tpd, **0tpd, **0tpd, **0tpd, **0tpd plants for various design consultants in markets, like:
od***0mm x id**0 x **0mm
od***0mm x id**0 x ***0mm
od***0mm x id**0/**0 x **0/**0mm
od**0mm x id**0 x **0mm or any customized design.
Cements plants for any capacities
Alumina plants
Phoshphate mines
Kaolin & bentonite plants
Weight: from 3 tons to **0 tons per piece

The supporting roller is the necessary part of the rotary kiln.
We are professional in manufacturing the fittings for large mining machinery. Our supporting tyre and roller is mainly used on large rotary kiln.

Our casting steel piece is mostly lighter than **0 tons. After the ultrasonic flaw detection, our product reaches the second level of the GB standard.

Material:Carbon steel,low alloy steel:ZG*0SiMn,ZG*0Mn,ZG*5SiMn,ZG*5CrMo,ZG*5SiMnMo,

ZG*2CrMo,ZG*0Cr,ZG*4CrNiMo,ZG*0Mn and so on.

Process:Place a pattern in sand to create a mold;

Incorporate a gating system;

Remove the pattern;Fill the mold cavity with molten metal;

Allow the metal to cool;

Break away the sand mold and remove the casting.

Heat treatment.

Chemical composition test,UT/MT test,mechanical property test and so on.

Surface treatment and other requirement from customer.

Standard&certificate:ASTM,BS,NF,DIN,JIS and so on;

ISO ***1:***0;BV,CCS,DNV,NK,RINA,KR and so on.

Weight:from 3 tons to **0 tons per piece

Application:

The products can be widely used in the area of cement mill,rotary kiln,shipbuilding,

metallurgy,mine,sugar mill,powder plant,rail road,engine bed and so on.

We can provide OEM service for cement mill and rotary kiln casting parts,marine steel casting parts,sugar mill machinery parts with carbon steel or low alloy steel.

The casting parts can be supplied as following treatment:

Heat Treatment: Normalized, normalized and tempered,quench and tempered

Machining: Rough machined,semi-finished machined,finished machined

Quality warranty and testing equipment:

Magnetic powder inspection

UT nondestructive test

Dye inspection

Leeb hardness testing equipment

Mechanical property test equipment

Metallographic microscope

Direct-reading spectrometer

Features of our products:

Durable

Excellent tensile strength

Accurate level of tolerance

Good dimensional accuracy

Superb surface finishing

Easy to use and install

Possible defects:

Defect	Causes
Unfilled sections	Insufficient material Low pouring temperature
Porosity	Melt temperature is too high Non-uniform cooling rate Sand has low permeability
Hot tearing	Non-uniform cooling rate
Surface projections	Erosion of sand mold interior A crack in the sand mold Mold halves shift

There are no these problems for us.

Uniform wall thickness will ensure uniform cooling and reduce defects.

A thick section, often referred to as a hot spot, causes uneven cooling and can result in shrinkage, porosity, or cracking.

Corners

Round corners to reduce stress concentrations and fracture

Inner radius should be at least the thickness of the walls

Machining allowance
Add 0.***5 - 0.*5 in. (0.*6 - 0.*4 mm) to part dimensions to allow for machining to obtain a smooth surface.

Country:	China
Model No:	Rotary Kiln Tyre and Rotary Kiln Support Roller
FOB Price:	100000 ~ 200000 / Set (Negotiable) Get Latest Price
Place of Origin:	-
Price for Minimum Order:	100000 per Set
Minimum Order Quantity:	1 Set
Packaging Detail:	-
Delivery Time:	30 days
Supplying Ability:	1000 Set per Month
Payment Type:	L/C, T/T
Product Group :	spare parts