Aseptic Brick Carton Filling Machine

Product Description

A: Features of the equipment
1. Description of equipment
 (1) Paper feeding, sterilization, box making, filling, molding and sealing are made automatically, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packing, materials completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensure a sterile packing and the packed juice beverage, after the UHT sterilization at room temperature, long up to one year for shelf life. In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. use the famous brands in Germany, Japan and other countries, which is used stainless steel for the whole machine, with beautiful appearance and convenient operation.
 (2) We choose roll extrusion in mechanical transmission multilayer push-draw mode as the carton conveyer for the fixed amount, cutting carton and forming.
 (3) We adopt rectangular forming method and device as forming system which makes the function much more reliable, the exterior appearance of the product much perfect.
 (4)Automatically finish all the packing steps, including running over the scroll reposefully, pre-sticking the sealing strip, stick plastic tape, chemical and physical sterilizing, pre-forming cylinder, filling, sealing in cross direction, molding, cutting, sticking angle and delivery.
 (5) This design blends into modern up-to-date technology of optical, mechanical and electronic integration, integrated design and skillful manufacture. Closed loop to control the tension, opto-electricity detection, PLC control, monitoring and operation on touching human-machine interface, radiant heat and high frequency induction heating are adopted skillfully  to make the sealing much firm and reliable in cross and vertical direction.
 (6) The main transmission is mechanical and the auxiliary drive is vapor-pressure type.
 (7) Changing the scroll without stop operating for a special design which can change the scroll freely under the operating situation.
2. Molding diagram for packaging

 

 
 B: Technical parameters
1. Filling speed: 6000 bags/h
2. Sealing type: Rolling chain
3. Technological process: Paper feeding sterilizefillingshaping-print date
4. Filling temperature: 25~30 ºC
5. Package form: Standard type and slim type
6. Package capacity: 200 ml ~250 ml
7. Package material: Six layer drum composite materials for paper aluminum PE film
8. Power supply: 220V/380V-50 Hz/60 Hz, Total power: 40 KW
9. Pressure for compressed air: 0.8~1.2 Mpa, usage of compressed air: 1M3/min
10. Steam supply pressure: 0.14~0.2 Mpa, steam temperature: 130 ºC, steam consumption: 3.5 Kg/H
11. Supply pressure of cooling water: 0.3~0.45 Mpa, supply temperature of cooling water is equal or lower than 20 ºC, cooling water consumption: 40L/H
12. Concentration of hydrogen peroxide: 35~40%, hydrogen peroxide temperature: 65~70 ºC, hydrogen peroxide consumption: 4L/H
 
C: 3 D diagram of equipment



D: Equipment configuration