Non-standard customized zirconium dioxide mechanical parts

Product Description

Custom Non-Standard Zirconia and Alumina Mechanical Parts Key Advantages

1. High-Performance Ceramic Materials
   • Zirconia (ZrOâ‚‚)
     ✔ Ultra-high hardness (≥***0HV) and fracture toughness (**2MPa·m¹/²), excellent impact resistance.
     ✔ High-temperature resistance (long-term use ≤***0°C), corrosion resistance, suitable for extreme working conditions.
     ✔ Low friction coefficient (0.**0.*4), can replace metals for oil-free lubrication.
   • Alumina (Alâ‚‚O₃)
     ✔ High purity (*5%/*9% options), excellent insulation (dielectric constant **0), arc resistance.
     ✔ Wear resistance (wear rate <0.*1mm³), service life **0 times that of metal components.
     ✔ Strong chemical stability, acid/alkali corrosion resistance, compliant with food-grade/medical-grade standards.
2. End-to-End Customization Capability
   • Requirement Analysis: Rapid feasibility assessment based on drawings (CAD/STP) or samples, with material selection recommendations.
   • Precision Machining:
     â–¶ Processes: CNC milling, laser cutting, electrical discharge machining (EDM), grinding & polishing.
     ▶ Tolerance: Dimensional accuracy ±0.**5mm, surface roughness Ra≤0.2μm.
   • Complex Structure Realization:
     ✔ Special-shaped holes (tapered, blind, threaded), thin-walled parts (wall thickness ≥0.3mm), curved surfaces.
     ✔ Multi-material composite components (e.g., ceramic-metal inserts).
3. Industry Solutions
   • Semiconductor/Electronics: Wafer dicing blades, ceramic chucks, insulating bases, suitable for cleanroom environments.
   • Medical Devices: Artificial joints, dental implants, surgical instrument components, with biocompatibility certification (ISO ****3).
   • Aerospace: High-temperature resistant engine seals, turbine blade coatings, tested via NASA thermal cycle standards.
   • Precision Machinery: Pump valve components, bearing cages, indexing plates—replace stainless steel to reduce equipment weight by *0%+.